Industrial Tour Report: Xclusive Can Limited Visit

Industrial Tour Report: Xclusive Can Limited Visit

Industrial Tour Report: Xclusive Can Limited Visit

Level 2 Semester 1 Food Packaging Practical Course - B.Sc. in Food Engineering (Session 2020-21)

Introduction:

As part of our academic curriculum, we, the students of the Level 2 Semester 1 Food Packaging Practical Course, B.Sc. in Food Engineering (Session 2020-21), had the opportunity to visit Xclusive Can Limited, a leading food packaging company in Bangladesh. The tour was organized and guided by our respected department head, Dr. Afzal Rahman, and our course teacher, Professor Mrs. Dr. Poly Karmokar. The objective of the tour was to gain practical knowledge and exposure to the various aspects of food packaging production and quality control.

Guidelines and Safety:

Before entering the premises of Xclusive Can Limited, we were given some essential safety guidelines to follow during the tour. We were instructed to wear protective gear such as helmets, gloves, and masks, and to avoid touching any machinery or equipment without permission. We were also advised to maintain a safe distance from the machines and to be attentive to the instructions given by the employees.

Tour Highlights:

The tour consisted of visiting different sections of the company, where we observed the following processes and equipment:

• Workshop 1: This section was dedicated to the production of ringt leads, coil stand making machines, and die of hand bleeders from tin sheets. These components are used for making cans and other metal containers for food packaging.
• Workshop 2: This section showcased various machining processes such as latch machines, shaper machines, vertical milling machines, grill milling machines, surface grinder machines, wet coat machines, wear coat machines, CNC machines, EDF machines, square shape machines, and electric discharge machines. These processes are used for shaping, cutting, coating, and finishing the metal parts for packaging. We also learned about the use of cutting oil and welding machines in this section.
• Assembly Section: This section involved the assembly of packaging materials using both manpower and machines. We witnessed how different parts such as lids, handles, labels, and seals are attached to the containers. We also saw how the containers are tested for leaks using vacuum leakage testing machines.
• Packaging Material Production: This section displayed the manufacturing of packaging materials such as ice cream boxes for popular companies such as Polar and Unilever. These materials are made from virgin P and PP chemicals, which are safe and hygienic for food storage.
• Laboratory Visit: The final section of the tour was the laboratory, where we observed various equipment used for testing and ensuring the quality of the packaging materials. Some of the equipment we saw were NDJ5s Viscometers, digital calipers, gloss meters, electric ovens, Precisa weight machines, heat seal testers, fridges, and metal flow index testers. These instruments measure various parameters such as viscosity, thickness, glossiness, temperature, weight, seal strength, moisture content, and melt flow rate of the materials.

Certificates and Achievements:

We were informed that Xclusive Can Limited has obtained several certificates and awards for its excellence in food packaging production and quality control. Some of the certificates we saw were certificate of conformance and certificate of registration from ISO 9001:2015 and ISO 22000:2018 standards. These certificates demonstrate that the company follows international best practices and meets customer requirements.

Questions and Answers:

At the end of the tour, we were given a chance to ask any questions we had about the company or its products. We asked about various topics such as employee safety, contamination prevention, microplastic issues, and job opportunities. The employees answered our questions patiently and satisfactorily.

Conclusion:

The industrial tour was a valuable learning experience for us as it enhanced our theoretical knowledge with practical exposure. We gained insights into the different stages of food packaging production and quality testing processes. We also appreciated the professionalism and expertise of the employees at Xclusive Can Limited. We are grateful to Dr. Afzal Rahman, Professor Mrs. Dr. Poly Karmokar, and Xclusive Can Limited for arranging this enriching tour for us.

Prepared by: [kazi shakil]

or

Level 2 Semester 1 Food Packaging Practical Course - B.Sc. in Food Engineering (Session 2020-21)

Introduction:

In pursuit of enhancing practical knowledge, students of the Level 2 Semester 1 Food Packaging Practical Course, B.Sc. in Food Engineering (Session 2020-21), embarked on an insightful industrial tour. The tour was guided by Dr. Afzal Rahman, the department head, and Professor Mrs. Dr. Poly Karmokar, our esteemed course teacher. The destination was Xclusive Can Limited, where students were introduced to the realm of food packaging production.

Guidelines and Safety:

Upon arrival at Xclusive Can Limited, we were provided with essential safety guidelines to ensure a secure and productive tour experience.

Tour Highlights:

1. Workshop 1: Students observed the production of key components such as ringt leads, coil stand making machines, and die of hand bleeders from tin sheets.

2. Workshop 2: The group witnessed various machining processes, including latch machines, shaper machines, vertical milling machines, grill milling machines, surface grinder machines, wet coat machines, wear coat machines, CNC machines, EDF machines, square shape machines, and electric discharge machines. The use of cutting oil, welding machines, and other equipment was demonstrated.

3. Assembly Section: Students observed the assembly of packaging materials using both manpower and machines. The testing for leaks was an integral part of this stage.

Packaging Material Production:

Different floors of the building showcased the manufacturing of packaging materials, including ice cream boxes for popular companies such as Polar and Unilever. These materials are crafted using virgin P and PP chemicals.

Laboratory Visit:

The tour concluded with a visit to the laboratory, where students observed equipment such as NDJ5s Viscometers, digital calipers, gloss meters, electric ovens, Precisa weight machines, heat seal testers, fridges, vacuum leakage testing machines, and metal flow index testers. These instruments play a vital role in testing and ensuring the quality of the produced materials.

This industrial tour provided an invaluable opportunity for students to bridge the gap between theoretical knowledge and real-world applications. The insights gained from observing the various stages of food packaging production and quality testing processes will undoubtedly enhance our understanding of food engineering and packaging principles. We extend our gratitude to Dr. Afzal Rahman, Professor Mrs. Dr. Poly Karmokar, and Xclusive Can Limited for facilitating this enriching experience.

Prepared by: [Kazi Shakil]



or

Here is a possible report for your industrial tour:

Introduction

We, the students of B.Sc in Food Engineering session 2020-21, visited Xclusive Can Limited on August 30, 2023 as part of our Food Packaging practical course. Our department head Dr. Afzal Rahman and our course teacher Mrs. Dr. Poly Karmokar accompanied us and guided us throughout the tour. Xclusive Can Limited is a leading manufacturer of food packaging materials in Bangladesh, producing various types of cans, boxes, and containers for ice cream, dairy, and other food products.

Safety Guidelines

After reaching the factory, we were given some initial safety guidelines by the employees. They told us to wear protective gloves, masks, and goggles while visiting the production areas. They also instructed us to avoid touching any machinery or equipment without permission and to follow the signs and directions carefully.

Production Areas

We visited different parts of the factory where we saw how food packaging materials are made from raw materials to finished products. The main parts we visited were:

• Workshop 1: Here we saw how ringt lead, coil stand, and hand bleeder die are made from tin sheet using machines like cutting machine, bending machine, punching machine, and welding machine.
• Workshop 2: Here we saw how latch machine, shaper machine, vertical milling machine, grill milling machine, surface grinder machine, wet coat machine, wear coat machine, CNC machine, EDF machine, square shape machine, and electric discharge machine are used to make various shapes and sizes of cans and boxes. We also learned that cutting oil is used in these machines to reduce friction and heat.
• Assembly: Here we saw how all the packaging materials are assembled together with the help of manpower and machines. We also saw how they check for any leaks or defects using vacuum leakage testing machine and other quality control tools.
• Floors: Here we saw how ice cream boxes of popular companies like Polar and Unilever are made from virgin P and PP chemicals using machines like injection molding machine, extrusion machine, thermoforming machine, and printing machine.

Lab

At last we visited the lab where we saw many equipment for testing the physical and chemical properties of the packaging materials. Some of the equipment we saw were NDJ5s viscometer, digital caliper, gloss meter, electric oven, precisa weight machine, heat seal tester, fridge, metal flow index tester.

Conclusion

The industrial tour was a very informative and enjoyable experience for us. We learned a lot about the food packaging industry and its processes. We also got to see the practical applications of our theoretical knowledge. We thank our department head Dr. Afzal Rahman and our course teacher Mrs. Dr. Poly Karmokar for arranging this tour for us. We also thank Xclusive Can Limited for their hospitality and cooperation.